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Vermiculite pressed parts

Vermiculite Pressed Parts: Safe & Efficient


Vermiculite pressed parts are refractory components designed for continuous temperatures up to 600 °C and short-term peaks of 1100 °C. Produced using a pressing process, they are especially suitable for large series. This makes them a cost-effective, safe, and durable solution for industries such as furnace construction, boilers, automotive, and mechanical engineering.

TEMPERATURE RESISTANCE
1150 °C Classification Temp.
MATERIAL
Vermiculite
PRODUCT TYPE
Pressed parts
PRODUCT VARIATIONS
According to customer specifications

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    Cost-oriented

    Technically excellent and cost-oriented solution.

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    Nontoxic

    Light, non-toxic, fiber-free, odorless and acid-resistant.

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    Refractory

    Depending on the product variation, application temperatures up to 1100 ° C.

    TECHNICAL DETAILS

    PROPERTIES

    Application Temperature 1100°C
    Melting point > 1300°C
    Panel thickness tolerance +/- 1mm
    Tolerance length/width +/- 2,5mm
    linear post-shrinkage Aprox. 1%
    Thermal expansion coefficient 11,0 x 10⁶ K¹
    Loss on ignition 1025°C: 7%
    HS fare Nr. 6809.90.00
    Colour Sand

    CHEMICAL AVERAGE ANALYSIS

    SiO2 46,0%
    TiO2 0,7%
    Fe2O3 5,5%
    Al2O3 7,0%
    MgO 19,0%
    CaO 3,5%
    Na2O 0,2%
    K2O 10,0%
    Vermilite 375 Vermilite 475 Vermilite 600 Vermilite 700
    Density 375 kg/m3 475 kg/m3 600 kg/m3 700 kg/m3
    Cold compressive strength 1,3 N/mm2 2,5 N/mm2 4,2 N/mm2 4,5 N/mm2
    Flexural strength 0,3 N/mm2 0,8 N/mm2 1,6 N/mm2 2,0 N/mm2
    Overall porosity 85% 81% 76% 74%

    THERMAL CONDUCTIVITY

    Temp. (W/m°K) (W/m°K) (W/m°K) (W/m°K)
    200°C 0,12 0,14 0,16 0,19
    400°C 0,15 0,17 0,18 0,20
    600°C 0,16 0,19 0,20 0,21
    800°C 0,19 0,20 0,22 0,22

    Typical Applications

    • Industrial furnaces & boilers → flange seals, insulation plates

    • Automotive → exhaust and heat protection components

    • Stove & fireplace construction → fireproof plates and seals

    • Mechanical engineering → precision pressed parts in large quantities

    Benefits

    • Heat resistant: up to 600 °C continuous, 1100 °C short-term
    • Safe: fiber-free, non-toxic, formaldehyde-free
    • Durable: moisture- and acid-resistant
    • Customizable: produced to customer specifications, optional with press-fit nuts
    • Economical: ideal for high-volume production

    FAQ – Frequently Asked Questions about Vermiculite Pressed Parts

    What temperatures can Vermiculite pressed parts withstand?

    Continuously approx. 600 °C, short-term up to 1100 °C.

    Can custom shapes be manufactured?

    Yes, pressed parts are produced according to customer specifications – optionally with press-fit nuts.

    What is the advantage compared to ceramic fibers?

    Vermiculite pressed parts are fiber-free, non-toxic and safe for health – with the same heat resistance.

  • Downloads

    Data sheet Vermilite2000 Isolation products

    Product properties, typical applications and availabilities.

    Download

    Datasheet Vermilite2000 Isolation board RD375

    Product properties, typical applications and availabilities.

    Download

    Datasheet Vermilite2000 Isolation board RD475

    Product properties, typical applications and availabilities.

    Download

    Datasheet Vermilite2000 Isolation board RD600

    Product properties, typical applications and availabilities.

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    Datasheet Vermilite2000 Isolation board RD700

    Product properties, typical applications and availabilities.

    Download

    Hoffmann product catalog

    Refractory | Seals | Foundry supplies | Conveyor chains | Chesterton

    Download

  • Since 2001, KS Kneissl & Senn Technologie GmbH

    has been producing insulation materials and seals for a wide range of applications up to a temperature range of 1600 °C. A diverse range of machinery (CNC 5-axis milling, plotting, punching, sewing, water jet cutting, vacuum forming, etc.) enables us to shape a wide variety of materials for you. The main materials include: glass fibers, aramid fibers, mineral fibers, biosoluble fibers, ceramic fibers, silicate fibers, vermiculite, calcium silicate, microporous materials, elastomers (rubber, silicone, silicone foam, etc.), etc.

    The company has been ISO9001 certified since 2009, currently in accordance with the 2015 revision of the standard.

  • Product overview KS Kneissl & Senn Technologie GmbH

    Feuerfest | Vermiculite | Kleber

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    K.Hoffmann GmbH

    Feuerfest | Vermiculite | Kleber

    Download




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